Aerial view of the Van Der Hoeven KAZ Ekibastuz II greenhouse complex glowing orange in the snowy Kazakh landscape.

Fresh produce in one of the world's harshest continental climates.

Features
Client: Qaztomat
Start construction: 2015
Crop(s): Tomato
Location: Ekibastuz, Kazakhstan
Size: 100.000 m2

Solution
One of Kazakhstan's largest high-tech vegetable nurseries, thriving in extreme climate thanks to advanced climate control, smart automation and a closed-loop irrigation system. By reusing residual heat and CO2 from a nearby power plant, the facility combines sustainability with productivity.

Innovative solutions

Technologies implemented in this project: 

  • A Priva automation platform steers lighting, ventilation, fogging, thermal screens, heating loops and CO2 dosing in real time, maintaining an optimal growth climate despite violent outdoor swings.
  • Melt-snow and condensate are recovered, filtered and recirculated through hydroponic gutters, slashing freshwater use.
  • Extra heavy Venlo roofs and insulated façades withstand blizzards and drifting snow, while high-efficiency boilers kick in only when plant heat is insufficient.

Project description

Set on the windswept steppe of northern Kazakhstan, where winter temperatures routinely plunge below -20 °C, Qaztomat proves that fresh produce can thrive even in one of the world’s harshest continental climates. Spanning more than 30 hectares across three construction phases, the facility is now one of the country’s largest high-tech vegetable nurseries.

Central to this facility’s success is its direct connection to a neighboring coal-fired power plant, which supplies residual heat and CO2. By repurposing what should otherwise be industrial waste, the greenhouses remain frost-free throughout long winters, while CO2 enrichment boosts plant growth and efficiency. It’s a powerful example of industrial symbiosis, where sustainability and productivity go hand in hand.

Van der Hoeven led the design and delivery of the facility, equipping it with advanced climate control systems capable of handling extreme fluctuations in temperature and humidity. Smart automation ensures precise management of heating, screening, irrigation, and ventilation. All critical to maintaining optimal conditions in such an environment. Meltwater and condensate are recovered and reused through a closed-loop irrigation system, dramatically reducing freshwater consumption. A vital consideration even in snowy climates.

Strong partnerships with local subcontractors and suppliers played a crucial role in realizing this complex project. Collaboration with Kazakh companies helped speed up development while building regional expertise. This combination of Dutch engineering and local capability resulted in a facility that not only delivers fresh, high quality tomatoes to Kazakh retailers, but also supports job creation and economic diversification in a city traditionally known for mining and heavy industry.

Large-scale turnkey greenhouse project in Ekibastuz, Kazakhstan

Showcase video of the project

High-tech greenhouse project in Ekibastuz, Kazakhstan built in 2018

Set on the windswept steppe of northern Kazakhstan

Turnkey greenhouse system for arid climate in Kazakhstan by Van der Hoeven

The greenhouses remain frost-free throughout long winters

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